MotoFlight is a global leader in advanced electric motor testing propulsion assembly solutions, trusted by top innovators across the UAV, aerospace, EV, mobility, and industrial sectors. Formerly known as MotoFlight, MotoFlight designs and delivers both standard and customized turnkey systems for electric motor and EV powertrain testing, covering R&D labs, production lines, and quality assurance environments. MotoFlight – Excellence in Every Test. Innovation in Every Solution.
As the inventors of the patented Inertial Dynamometer System (IDS), MotoFlight has been at the forefront of electric motor testing innovation for over 25 years. Our legacy is built on delivering high-performance testing systems that precisely measure, analyze, and control torque, speed, and power across all types of electric motors—serving industries from UAVs and aerospace to automotive and industrial applications.
We are a globally respected manufacturer, committed to creating cost-effective, time-saving solutions that meet the evolving needs of modern motor testing. Behind our success is a world-class engineering team, combining expertise in electrical, mechanical, and software disciplines to ensure our systems operate with unmatched accuracy and reliability in the most demanding environments.
MotoFlight provides a comprehensive portfolio of electric motor and powertrain testing solutions for everything from drones and electric aircraft to EVs and heavy industry. As we continue to scale, we are actively seeking regional partners and representatives to join our international network – collaborating to bring cutting-edge testing capabilities to new markets.
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Testing electric propulsion motors for unmanned flight, where speed, torque, efficiency, heat, vibration, and endurance directly affect performance before takeoff. MotoFlight helps teams evaluate motor behavior, compare units, and identify performance variation before integration. For UAV programs, testing can also support motor-propeller matching and static thrust validation where required.
Validating electric motors and powertrains for tactical, commercial, and utility vehicles that require consistent performance, reliability, and repeatable testing from R&D through production. MotoFlight supports teams working across rugged electric mobility, autonomous systems, support vehicles, and high-demand vehicle programs. Testing helps confirm that motors and drive systems can meet defined performance targets before they move into production or active use.
Testing motors for electric two-wheelers, three-wheelers, four-wheelers, 2WD and 4WD systems, e-axles, and high-efficiency mobility applications. MotoFlight helps manufacturers evaluate torque delivery, efficiency, acceleration behavior, power consumption, and motor consistency across development and production. These insights support quality assurance, supplier validation, and faster decision-making across advanced electric mobility programs.
Supporting motor testing for aerospace systems, rail, maritime propulsion, industrial automation, logistics, and testing labs where reliability, uptime, and measured performance are essential. MotoFlight systems help teams validate motor behavior under defined operating conditions and identify issues before they affect performance in the field. From lab testing to production QA and predictive maintenance, MotoFlight supports electric motor programs that require consistent data and long-term reliability.
With a rich history spanning more than 25 years, we've had the privilege of collaborating with some of the most brilliant engineers across leading-edge companies worldwide. Our expertise lies in customizing dynamometer testing systems to address a wide range of testing needs and verticals, from everyday product challenges to the forefront of innovation in electric vehicles, aerospace, motorcycles, logistics, transportation, alternative energy, and beyond.
IAI
IAI Israel Aerospace Industries was looking for an electric motor testing system that would be used to test the different electric hardware applications and motors at laboratory, simulating the conditions they will have in final application. IAI applications include: electric airplanes and drones, electric vehicles, robots, etc.
Bajaj Auto
Bajaj Auto Systems enable the mapping of performance parameters of their EV traction motors, types: (1) Hybrid Synchronous AC and Asynchronous AC Induction motors; (2) Synchronous BLDC and PMSM; and (3) ISG motors. In addition, the systems could also (4) test the EV Traction Motor integrated with gearbox, i.e. having two O/P’s (similar to a Transaxle)…
Emerson
Emerson was looking for an electric compressor testing system that would be used to test the different inverters & compressors designed and manufactured at Emerson plants under dynamic and static conditions. The testing should be done to check the units in dynamic and static ways.In addition, Emerson required a housing solution for the testing.Testing the…
A China-based appliance manufacturer turned to MotoFlight for a solution to test their high-speed, high-torque electric motors used in advanced home appliances. Their R&D team faced unique challenges due to high power densities, wide torque and speed ranges, and the need for robust, repeatable testing.
MotoFlight delivered a tailored solution combining our Regenerative Dynamometer System (RDS) with the patented Inertial Dynamometer System (IDS). This setup enabled precise, real-time testing of motor performance parameters like torque ripple, friction, and back EMF, all without the need for mechanical loading.
As a result, the manufacturer was able to streamline development, ensure thermal and performance stability, and accelerate time to market—all while maintaining high testing accuracy and efficiency.
Key Challenges that drove Hero MotoCorp to utilize MotoFlight:
Performance Reliability: Ensuring electric motors deliver consistent performance across varying road and climate conditions throughout India.
Minimizing Downtime: Early detection of motor defects to reduce service intervals and improve customer satisfaction.
Safety Standards: Meeting stringent safety benchmarks for electric two-wheelers, especially in urban traffic environments.
Energy Efficiency: Optimizing motor designs for extended range and better battery utilization.
Enhancing Product Lifespan: Conducting accelerated lifecycle testing to ensure long-term durability and maintain high performance with minimal degradation over time.
Key Challenges that drove Schindler Electric to utilize MotoFlight:
Ready to elevate your motor testing and predictive maintenance strategies? We're here to help. Whether you have questions about our solutions, need personalized advice, or want to explore partnership opportunities, we're just a message away. Connect with us today to unlock the full potential of your operations and drive success in the world of motor testing and predictive maintenance. Let's innovate together!
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