Onboard

MotoGuard

MotoGuard, Motomea’s Predictive Maintenance solution, is a cutting-edge, AI-driven platform, designed to revolutionize predictive maintenance for electrical rotating machines across all industries, including manufacturing, logistics, automotive, aerospace, mobility, railway, maritime, water, wind, and solar. By leveraging advanced algorithms and predictive analytics, our solution continuously monitors motor health and performance, ensuring optimal functionality and minimizing unexpected downtime.

Comprehensive, Intelligent Monitoring

Our comprehensive solution designed to revolutionize preventive maintenance for electric motors across diverse industries including automotive, aerospace, mobility, rail, maritime, logistics, water, wind and solar sectors. Our cutting-edge platform employs advanced algorithms and predictive analytics to continuously monitor the health and performance of electric motors, ensuring optimal functionality and reducing the risk of unexpected downtime.

With real-time alerts and notifications, users can proactively address potential issues before they escalate, thus maximizing efficiency and prolonging the lifespan of critical equipment. Whether you operate a fleet of vehicles, manage aircraft motors, oversee railway locomotives, or maintain maritime vessels, our intuitive solution provides invaluable insights to streamline maintenance operations and enhance overall reliability. Join us in embracing the future of electric motor maintenance with precision, efficiency, and peace of mind.

The system includes a very user-friendly software, presenting the data in graphs and tables, and saving them for evaluation, comparison, quality assurance.

What Others Miss, MotoGuard Detects

Unlike conventional systems that only monitor vibration and temperature, MotoGuard goes further—integrating real-time motor performance metrics with thermal and vibration analysis. This comprehensive approach delivers a deeper, more accurate understanding of machine health, enabling faster diagnostics, smarter maintenance decision, and  decisions, and greater operational reliability.

Comprehensive, Intelligent Monitoring

Our comprehensive solution designed to revolutionize preventive maintenance for electric motors across diverse industries including automotive, aerospace, mobility, rail, maritime, logistics, water, wind and solar sectors. Our cutting-edge platform employs advanced algorithms and predictive analytics to continuously monitor the health and performance of electric motors, ensuring optimal functionality and reducing the risk of unexpected downtime.

With real-time alerts and notifications, users can proactively address potential issues before they escalate, thus maximizing efficiency and prolonging the lifespan of critical equipment. Whether you operate a fleet of vehicles, manage aircraft motors, oversee railway locomotives, or maintain maritime vessels, our intuitive solution provides invaluable insights to streamline maintenance operations and enhance overall reliability. Join us in embracing the future of electric motor maintenance with precision, efficiency, and peace of mind.

The system includes a very user-friendly software, presenting the data in graphs and tables, and saving them for evaluation, comparison, quality assurance.

How MotoGuard Works: Technology Architecture

Sensor Installation
High-resolution sensors are deployed on motors and rotating machines, even in harsh, remote, or hard-to-reach locations. These sensors capture live performance data across multiple physical variables.

Secure Data Transmission
Collected data is securely transferred to the cloud using encrypted communication channels to maintain confidentiality and data integrity.

AI-Based Data Analysis
Using advanced machine learning algorithms, MotoGuard detects deviations, develops health trends, and identifies potential faults. The system establishes baseline conditions for each motor and updates them continuously for improved accuracy.

Prescriptive Insights Generation
MotoGuard doesn’t just alert you when a motor is behaving abnormally — it diagnoses the probable cause and provides prescriptive recommendations for corrective action.

Real-Time Dashboards and Alerts
All insights are accessible through an intuitive, mobile-friendly dashboard, offering live status monitoring and detailed reports.
Users receive clear status indicators — Green (Normal), Yellow (Alert), Orange (Warning), Red (Alarm) — based on defined limits.

Why Should You Start Using MotoGuard

  • Prolong Asset Lifespan
    Maximize the operational life of your electric motors and rotating machines through real-time health monitoring.
  • Intelligent, Condition-Based Maintenance
    Perform maintenance only when necessary—based on actual equipment condition, not rigid schedules.
  • Smart Alerts for Proactive Action
    Receive advanced warnings to schedule interventions at the most convenient and cost-effective times.
  • Real-Time Insights with Seamless Monitoring
    Our integrated hardware and software continuously track performance to flag potential issues early.
  • Reduce Downtime and Maintenance Costs
    Minimize failures and service interruptions by addressing faults before they escalate.
  • Optimize Field Crew Efficiency
    Eliminate guesswork and unnecessary trips with targeted diagnostics and actionable insights.
  • Enhance Production Line Effectiveness
    Keep systems running at peak performance to support consistent output and quality.
  • Strengthen Compliance and Safety
    Achieve regulatory alignment and operational safety through consistent asset visibility and control.

What MotoGuard Monitors and Measures

  • Speed
  • Vibration
  • Temperature
  • Current
  • Voltage
  • Torque and Torque Ripple
  • Friction
  • Load imbalance
  • Power quality metrics (voltage and current imbalance, harmonics, crest factor)
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Ready to elevate your motor testing and predictive maintenance strategies? We're here to help. Whether you have questions about our solutions, need personalized advice, or want to explore partnership opportunities, we're just a message away. Connect with us today to unlock the full potential of your operations and drive success in the world of motor testing and predictive maintenance. Let's innovate together!